The EV charging connector manufacturer required an automated machine to complete two components assembling, which is to increase overall efficiency and reduce the risk of errors by manual assembling, At the same time, improving production capacity to meet growing demand. Additionally, The Automated 4.0mm Crown Spring Connector Assembling Machine can save labor cost.
The “Automated 4.0mm Crown Spring Connector Assembling Machine” is a machine designed for the automated assembly of crown spring connectors. The machine is capable of handling a high volume of connectors in a short amount of time, making it ideal for businesses that require large-scale production. By automating the assembly process, the machine can ensure consistent quality of the assembled connectors and reduce the risk of errors. The machine can also improve efficiency by reducing assembly time and reducing the need for manual labor. The “Automated 4.0mm Crown Spring Connector Assembling Machine” can provide significant benefits to businesses that require a fast, efficient, and reliable connector assembly process.
The automated machine is designed to assemble 4.0mm crown springs and brass barrels. It consists of eight workstations, each with a unique function, such as loading springs and terminals, detecting missing springs, pressing, male and female insertion testing, and weight lifting testing.
The operator loads terminals and springs into their respective vibratory bowls, and the machine conveys them through specific rails to achieve their respective positioning.
At the third workstation on the index table, the machine inserts the spring into the terminal and completes the missing detection process. This ensures that the terminal and spring are properly assembled, and that all terminals are in good condition before proceeding to the next workstation.
Once the machine has completed the assembly process, the next workstation performs the necking action. This process involves shaping the metal in the terminal to prevent the spring from dropping out, ensuring the assembly is secure and stable. By performing this critical step, the machine ensures that the final product meets the required specifications and is suitable for use.
The next two workstations on the machine are responsible for testing the male and female terminal insertions, respectively. This ensures that the assembly is fully functional and that the terminals are correctly positioned.
After testing, the assembly proceeds to the next workstation, where initial stress relief work is performed. This step involves reducing the stress in the assembly to prevent damage or malfunction during use. By performing this step, the machine ensures that the final product is durable and reliable.
Once the previous workstations have completed their tasks, the machine rotates the terminal over using a rotary cylinder and sends it to the weighing section. The force of each terminal is measured to ensure that the final product meets the required force specifications.
This force measurement is crucial in ensuring that the final product is of high quality and will function correctly. Any deviations from the required force could indicate a defect in the assembly or an issue with the machine’s performance, which must be addressed before continuing.
By performing this critical quality control step, the machine ensures that only good quality terminals are sent to the final workstation for packaging and labeling. This helps to minimize the risk of defects, returns, and customer complaints, and improves the overall efficiency and productivity of the manufacturing process.
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